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BRITISH STANDARD
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  Rolling Stock Cables
EN 50264 EN 50306 EN 50382 Databus Cables NF F 63-826 NF F 63-808 NF F 63-827 RSE/STD/024 PART 6

 FIREROL FRL-SW-3S-OS, FRL-SW-6S-OS

    

                                                             A. Conductor B. Insulation C. Sheath

Application

-Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling and installation cost are an important factor.
-Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc

Construction

Conductor
Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5

Insulation
LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 104)

Sheath
LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)

Electrical & Mechanical Properties

Nominal Voltage 1.8/3 kV or 3.6/6 kV
Maximum Conductor Temperature 90°C (fixed installation)
Minimum Permissible Ambient Temperature -25°C/-40°C (fixed installation)
Bending Radius 3 x Overall Diameter (D<12mm);
4 x Overall Diameter (D>12mm)

Chemical & Environmental Properties

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to mineral oil & fuel oil, acid & alkali
EN 50305 Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 FO

Fire Performance in general

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24;
NF C 32-070 2.2 (C1); VDE 0472 Teil 804		 Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073 ;
NF C 20-902; NF F 16 101; VDE 0472 Teil 816 		Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 Low Corrosivity (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Low Toxicity
NFF 16101; NFF 63808; BS6853 Smoke index

FRL-SW-3S-OS 1.8/3 kV

Nominal
Cross-Sectional
Area

Conductor
Diameter
(a)

Min. Mean
Thickness
of Insulation

Min. Mean
Thickness
of
Sheath

Overall
Diameter

Min Wire
Diameter
of Screen

Weight

Maximum Conductor Resistance

Insulation Resistance
min max

20°C

20°C

90°C

mm2

 mm

mm

mm

 mm mm mm

kg/km

Ω/km

MΩ x km

MΩ x km

1.5

 1.5

1.3

1.4

 7.1 78.2 0.16

99

13.70

960

9.6

2.5

 1.95

1.3

1.4

 7.5 8.7 0.16

120

8.21

850

8.5

4.0

 2.5

1.3

1.4

 8.1 9.4 0.21

150

5.09

750

7.5

6.0

 3.0

1.3

1.4

 8.6 10.0 0.21

175

3.39

670

6.7

10

 3.9

2.2

1.4

 11.1 12.9 0.21

290

1.95

550

5.5

16

 5.0

2.2

1.4

 12.3 14.2 0.26

370

1.24

450

4.5

25

 6.4

2.2

1.4

 13.6 15.8 0.26

480

0.795

390

3.9

35

 7.7

2.2

1.4

 14.95 17.25 0.31

610

0.565

350

3.5

50

 9.2

2.2

1.4

 16.35 19.05 0.31

770

0.393

300

3.0

70

 11.0

2.2

1.5

 18.25 21.25 0.31

1010

0.277

260

2.6

95

 12.5

2.4

1.6

 10.35 23.05 0.31

1270

0.210

250

2.5

120

 14.2

2.4

1.6

 21.85 25.35 0.31

1530

0.164

220

2.2

150

 15.8

2.4

1.7

 23.45 27.35 0.31

1870

0.132

210

2.1

185

 17.5

2.4

1.7

 24.75 28.85 0.31

2190

0.1080

200

2.0

240

 20.1

2.4

1.8

 27.75 32.35 0.31

2830

0.0817

180

1.8

300

 22.5

2.4

1.9

 30.15 35.15 0.31

3375

0.0654

170

1.7

400

 25.8

2.6

2.0

 33.45 39.05 0.31

4400

0.0495

150

1.5

FRL-SW-6S-OS 3/6 kV

Nominal
Cross-Sectional
Area

Conductor
Diameter
(a)

Min. Mean
Thickness
of Insulation

Min. Mean
Thickness
of
Sheath

Overall
Diameter

Min Wire
Diameter
of Screen

Weight

Maximum Conductor Resistance

Insulation Resistance
min max

20°C

20°C

90°C

mm2

mm

mm

mm

 mm mm mm

kg/km

Ω/km

MΩ x km

MΩ x km

2.5

1.95

3.0

1.4

 10.9 12.7 0.16

200

8.21

1300

13

4.0

2.5

3.0

1.4

 11.4 13.3 0.16

225

5.09

1150

11.5

6.0

3.0

3.0

1.4

 12.0 13.9 0.21

280

3.39

1050

10.5

10

3.9

3.0

1.4

 12.8 14.9 0.21

355

1.95

850

8.5

16

5.0

3.0

1.4

 13.8 16.1 0.21

420

1.24

710

7.1

25

6.4

3.0

1.4

 15.3 17.8 0.26

540

0.795

630

6.3

35

7.7

3.0

1.4

 16.5 19.2 0.26

658

0.565

550

5.5

50

9.2

3.0

1.5

 18.25 21.25 0.31

850

0.393

500

5.0

70

11.0

3.0

1.5

 19.95 23.15 0.31

1080

0.277

430

4.3

95

12.5

3.0

1.6

 21.55 25.05 0.31

1320

0.210

400

4.0

120

14.2

3.1

1.7

 23.45 27.35 0.31

1600

0.164

360

3.6

150

15.8

3.1

1.7

 24.95 28.15 0.31

1930

0.132

340

3.4

185

17.5

3.2

1.8

 26.95 31.45 0.31

2290

0.108

330

3.3

240

20.1

3.4

1.9

 29.95 34.95 0.31

2970

0.0817

300

3.0

300

22.5

3.4

1.9

 32.25 37.65 0.31

3565

0.0654

250

2.5

400

25.8

3.4

2.0

 35.55 41.45 0.31

4620

0.0495

230

2.3